A robotic mobile fulfillment system is a novel type of automated part-to-picker material handling system. In this type of system, robots transport mobile shelves, called pods, containing items between the storage area and the workstations. It is well suited to e-commerce, due to its modularity and it's ability to adapt to changing orders patterns. Robots can nearly instantaneously switch between inbound and outbound tasks, pods can be continually repositioned to allow for automatic sorting of the inventory, pods can contain many different types of items, and unloaded robots can drive underneath pods, allowing them to use completely different routes than loaded robots. This thesis studies the performance of robotic mobile fulfillment systems by solving decision problems related to warehouse design, inventory and resource allocation, and real-time operations. For warehouse design, a new queueing network is developed that incorporates realistic robot movement, storage zones, and multi-line orders. For inventory allocation, we develop a new type of queueing network, the cross-class matching multi-class semi-open queueing network, which can be applied to other systems as well. Resource (re)allocation is modeled by combining queueing networks with Markov decision processes while including time-varying demand. This model compares benchmark policies from practice with the optimal policy. Lastly, we study decision rules for real-time operations by using detailed, large scale simulations.

Additional Metadata
Keywords Robotic Mobile Fulfillment Systems, Material Handling, Inventory Allocation, Resource Allocation, Decision Rules, Optimization, Queueing Networks, Markov Decision Process
Promotor M.B.M. de Koster (René) , R. Dekker (Rommert) , D. Roy (Debjit)
Publisher Erasmus University Rotterdam
ISBN 978-90-5892-538-1
Persistent URL hdl.handle.net/1765/116477
Series ERIM Ph.D. Series Research in Management
Note For copyright reasons there is a (partial) embargo for this dissertation
Citation
Lamballais, T. (2019, May 16). Optimizing the Performance of Robotic Mobile Fulfillment Systems (No. EPS-2019-411-LIS). ERIM Ph.D. Series Research in Management. Erasmus University Rotterdam. Retrieved from http://hdl.handle.net/1765/116477